Air Toxics Notebook
Aluminum, Copper & Other Non-Ferrous Foundries -  Subpart ZZZZZZ

Applicability: eCFR Subpart ZZZZZZ [ecfr.gov]

Subpart ZZZZZZ applies to aluminum, copper and other non-ferrous foundries that are an area source* of HAPs (Hazardous Air Pollutants). The rule applies to foundries that pour molten metal into forms to produce castings. The rule only applies to facilities have an annual melt production (for existing facilities) or annual melt capacity (for new facilities) of at least 600 tons per year. (Consult the rule to determine how to calculate annual melt production.)

HAPs of concern include beryllium, cadmium, lead, manganese, or nickel (for aluminum foundries); lead, manganese, or nickel (for copper foundries); and chromium, lead, and nickel (for other non-ferrous foundries).

Not subject to this rule: Foundry operations that are die-casting, or are producing primary metal products, such as billets and forms.

*An area source of HAP has the potential to emit <10 tons per year (tpy) of a single HAP or <25 tpy of a combination of HAPs.
Rules apply to small, area sources? Yes
Known Sources in NDEE Jurisdiction:
Date of Original Final Rule: 6/25/09
Amendments Dates: 09/10/2009 - Final Rule; Technical Correction
06/25/2009 - Final Rule
State Regulations (Title 129): Title 129, Chapter 13, Section 002.115

Previously: Chapter 28, Section 001.114.

Sources are also responsible for ensuring they are in compliance with current federal requirements found for this subpart in the CFR.
Federal Regulations: 40 CFR 63.11544
Related Rules:

NSPS - 40 CFR Part 60

Subpart M - Secondary Brass & Bronze Production
Subpart P - Primary Copper Smelters
Subpart S - Primary Aluminum Production

NESHAP - 40 CFR Part 63
Subpart RRR - Secondary Aluminum Production
Subpart QQQ - Primary Copper Production
Subpart EEEEEE - Primary Copper Smelting (area sources)
Subpart FFFFFF - Secondary Copper Smelting
Subpart TTTTTT - Secondary Non-Ferrous Metals
Regulations and Federal Registers: eCFR Subpart ZZZZZZ [ecfr.gov]

(See attached file: 6Z - Fedl Reg 09-10-2009 - correction.pdf)

(See attached file: 6Z - Fed Reg 06-25-2009 - final rule.pdf)

(See attached file: 6Z - Fed Reg 02-09-2009 - proposed rule.pdf)

SizeFile Name
92 KB 6Z - Fedl Reg 09-10-2009 - correction.pdf
237 KB 6Z - Fed Reg 06-25-2009 - final rule.pdf
288 KB 6Z - Fed Reg 02-09-2009 - proposed rule.pdf
Forms: (See attached file: 6Z - EPA Initial Notification.pdf)

(See attached file: 6Z - EPA Compliance Status Notification.pdf)

SizeFile Name
98 KB 6Z - EPA Initial Notification.pdf
134 KB 6Z - EPA Compliance Status Notification.pdf
Important Dates: Source Classification
  • Existing Source = constructed or reconstructed before 2/9/09
  • New Source = constructed or reconstructed on or after 2/9/09
Initial Notification
  • Existing source = 10/23/09
  • New source = 10/23/09 or 120 days after startup
Compliance Dates
  • Existing source = 6/27/11
  • New source = 6/25/09 or upon startup
Performance Test (Large foundry only)
  • Existing source = 12/24/11
  • New source = 12/22/09 or 180 days after compliance date
Compliance Status Notification
  • Existing Source = 10/25/11
  • New Source = 10/23/09 or 120 days after compliance date
  • Large Foundry
    • Existing Source = 2/22/12
    • New Source = 60 days after performance test
Annual metal melt increase > 600 tpy
  • Notify 30 days after calendar year total goes above 600 tpy
  • Comply within 2 years of notification

FAQs, Fact Sheets, and Rule Summaries: (See attached file: 6Z - EPA Brochure 12-2009.pdf)

(See attached file: 6Z - EPA Summary 10-2009.pdf)

(See attached file: 6Z - EPA Flowchart 10-2009.pdf)

SizeFile Name
155 KB 6Z - EPA Brochure 12-2009.pdf
21 KB 6Z - EPA Summary 10-2009.pdf
75 KB 6Z - EPA Flowchart 10-2009.pdf
Presentations, Training and Articles: (See attached file: 6Z - EPA Webinar 3-23-2010.pdf)
SizeFile Name
107 KB 6Z - EPA Webinar 3-23-2010.pdf
Other Information and Resources: EPA's Area Source Website [epa.gov] - guidance documents for area source rules
Notes:
Page Last Updated: 12/16/22